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Design of Reflow Soldering Station for Reballing of BGA Packages
Janiš, Adam ; Szendiuch, Ivan (referee) ; Otáhal, Alexandr (advisor)
This thesis deals with the design of a soldering oven for BGA reballing in a nitrogen protective atmosphere. The principles of reflow soldering, the advantages of a nitrogen protective atmosphere on the quality of solder joints and the types of soldering devices are described. The BGA packages´ part consists of their characteristics, assembling methods, a rework and repair process and solder joint inspection methods. Design of the device, as well as heat flow simulations, are included in the experimental part and particularly it also describes the used structural elements and the principle of function of the individual parts of the device. At the end of this work, the soldering process was measured and the ability of the sample soldering was verified.
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Modern Assembly for Microelectronic and Electronic Modules
Janík, Pavel ; Švecová, Olga (referee) ; Šandera, Josef (advisor)
Project is focused on describe modern assembly of microelectronic and electronic modules in electronic devices. Sense of the project is analyse reliability and inadequacies electronic devices assembled by modern technogies. Inadequacies modern technologies are impulse for design, implementation and testing new our way of assembly microelectronic modules. Main kind of materials which are used in this project are ceramics Al2O3 and printed circuit board FR4.
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PCBs Repairs with BGA and FC Packages
Buřival, Tomáš ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
Graduation thesis is specialized on dilemma of the integrated circuits with ball grid array. Chapter two describes several types of packages and confrontation of their characteristics. Chapter three considers possibilities of corrections these boards bedded with packages, mounting and demounting of these packages, method of camera control and also inspection of the soldering process. Chapter four attend to practical measuring of thermal profiles and their optimalization.
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Analysis of Aplication Flux and Solder Paste on PCB for BGA components
Toufar, Michal ; Řihák, Pavel (referee) ; Vala, Radek (advisor)
This thesis deals with rework of BGA components. There are described defects and errors in a solder joints. The current trend is focused on thin packages with fine pitch. It is assembled with smaller and smaller solder balls. It is described effect of different application of flux and solders paste for rework. The main part is focused on dipping and dispensing. These methods are suitable for repair process.
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Analysis of Defects on PCB Using Modern Optical Method
Vala, Martin ; Řezníček, Michal (referee) ; Řihák, Pavel (advisor)
This diploma thesis is focused on detecting of defects on BGA (Ball Grid Array) components using of X-ray. Defects are formed during reflow BGA components during assembly, but also later due to mechanical and thermal stress. Therefore, there is an overview of defects and methods of diagnosis of BGA packages eg .: modern X-ray defect detection or micro sections. There is disclosed a device NORDSON DAGE XD7600NT its operation and setup. The device enables advanced methods of scanning called X-plane. For creating 3D models used reconstructive software called CERA, which uses raw data from the method of X-Plane.
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Parameters of BGA-type interconnection joints ceramic Al2O3 substrates
Somer, Jakub ; Švecová, Olga (referee) ; Nicák, Michal (advisor)
This project deals with questions related to parameters of solder balls, used on BGA packages, on ceramic substrates. First part of this project contains general characteristic of solder balls, their properties and usage. In the following part there are described technologies and methods used during the experiment including the design of test substrate. The last part is dedicated to practical examination of compatibility of selected conductive pastes, solder pastes and fluxes during vapor reflow soldering. At the end of this work the selection of materials, assembly, soldering and microsections are described.
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Increasing the Yield of BGA Repair Process
Janíček, Martin ; Vala, Radek (referee) ; Řihák, Pavel (advisor)
This thesis deals with possibilities of increasing the yield of BGA repair process. First there is mentioned basic problematics and its notions, problems and possibilities. Next it deals with technological aspects of repairing of devices in BGA covers. Also there is mentioned basic problematics of evaluating of yield. There is stated current state of solving the problem and also there is suggested new design of application which would be more optimal for evaluation of the yield of process. This thesis contains results of practical testing of methods of application of flux affecting final quality of solder joints as well as kind of flux which was used. At the end
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REBALLING OF BGA PACKAGES USING PACE TF2700 EQUIPMENT
Roháček, Peter ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
The Diploma thesis is focused on reballing of BGA packages with the device PACE TF 2700. It describes the general types of BGA packages, their defects, importance of thermal management to the solder techniques, where it is also talked about the meaning of solders and fluxes for the joint. The work informs about the most common methods of reballing, the proper handling of components and the current situation with BGA stencils on the market. It briefly describes the device operation of PACE TF 2700, that is working on the convection and IR principle of heating components. It deals with the manufacturing of the template, dummy BGA packages, the test plates, creation of the thermo profile, comparing and examining the defects and their causes, which had the most significant impact on the results. The achievements would serve for comparing them with the results of the future laboratory exercises or as a subject for further works.
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Research of the Quality of Solder Joints by BGA and QFN Packages
Otáhal, Alexandr ; Adámek, Martin (referee) ; Szendiuch, Ivan (advisor)
This diplomas thesis deals with specific technologies and manufacture of BGA and QFN packages. Also summarizes the most used test methods for assessing the reliability for. Describes the making of equipment for soldering in a nitrogen atmosphere, followed by comparison solder joints of BGA and QFN forming in different atmosphere. Finally, summarizes knowledge about the process of soldering and desoldering lead-free solders for BGA packages, followed by experimental evaluation of the causes of malfunction of repaired samples.
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New ways in Packaging
Hřešil, Tomáš ; Jankovský, Jaroslav (referee) ; Szendiuch, Ivan (advisor)
This project deals with the creating a base of manual for modern electronic packages, which are more and more used in today's electronic circuits and devices. The modern packages are mentioned small outline DIL, QFP, BGA, PGA, CSP, Flip chip. The work is also including packages known SiP (System in Package) that are consisting or use the combinations of packages BGA, PGA, CSP and Flip Chip. At the end of the work are short described the most important design rules for assembly of mentioned packages on substrate (PCB).
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